Pontiac Problems

Complaints, Recalls & Investigations

2005 Pontiac Sunfire TSBs

58 Sunfire Technical Service Bulletins

Technical Service Bulletins, or TSBs for short, are notifications made directly by Pontiac to help automotive technicians diagnose and repair commonly reported Sunfire problems. Interested in how this information is collected? Read more about TSBs.

Recent 2005 Sunfire TSBs

STEERING

    • Date Reported APRIL 01 2008
    • NHTSA Reference #618086
    • TSB Reference #01-02-32-001

    Description: CONCERNS WITH CLUNK NOISE FROM FRONT OF VEHICLE TURNING MANEUVER / STEERING WHEEL ROTATION.*JB (LUBRICATE OR REPLACE INTERMEDIATE SHAFT AS APPROPRIATE). UPDATED 10/05/07. *NJ UPDATED 4/1/08. *NJ UPDATED 7/1/2008 *PE

    Repair Information for NHTSA #618086

    • Date Reported AUGUST 01 2007
    • NHTSA Reference #10012694
    • TSB Reference #040232001

    Description: RELEASE OF STEERING GEAR STUB SHAFT BEARING KIT FOR SERVICE. *TT UPDATED 08-15-07. *KB UPDATED 10/09/07. *NJ

    Repair Information for NHTSA #10012694

    • Date Reported FEBRUARY 01 2006
    • NHTSA Reference #10019516
    • TSB Reference #010232001F

    Description: CLUNK FELT/NOISE HEARD FROM STEERING COLUMN, STEERING GEAR AND/OR FRONT OF VEHICLE DURING TURNING MANEUVER AND/OR STEERING WHEEL ROTATION. *TT

    Repair Information for NHTSA #10019516

    • Date Reported JULY 01 2004
    • NHTSA Reference #10012093
    • TSB Reference #030232001B

    Description: MOMENTARY REDUCTION OF POWER STEERING PS ASSIST ON INITIAL START UP WITH LOW AMBIENT TEMPERATURES. THIS SERVICE BULLETIN REPLACES 030232001A. *EH

    Repair Information for NHTSA #10012093

    • Date Reported JULY 01 2004
    • NHTSA Reference #10012093
    • TSB Reference #030232001B

    Description: MOMENTARY REDUCTION OF POWER STEERING PS ASSIST ON INITIAL START UP WITH LOW AMBIENT TEMPERATURES. THIS SERVICE BULLETIN REPLACES 030232001A. *EH

    Repair Information for NHTSA #10012093

STEERING:COLUMN

    • Date Reported AUGUST 01 2007
    • NHTSA Reference #10022926
    • TSB Reference #070232006

    Description: CLUNK FELT/NOISE HEARD FROM STEERING COLUMN, STEERING GEAR AND/OR FRONT OF VEHICLE DURING TURNING MANEUVER AND/OR STEERING WHEEL ROTATION (LUBRICATE INTERMEDIATE SHAFT [I-SHAFT]). *NJ

    Repair Information for NHTSA #10022926

SUSPENSION

    • Date Reported JUNE 01 2004
    • NHTSA Reference #10012182
    • TSB Reference #040308010

    Description: CHANGES TO LABOR TIME GUIDE RELATING TO FRONT SUSPENSION LABOR OPERATIONS COMPONENTS. *EH

    Repair Information for NHTSA #10012182

    • Date Reported JUNE 01 2004
    • NHTSA Reference #10012182
    • TSB Reference #040308010

    Description: CHANGES TO LABOR TIME GUIDE RELATING TO FRONT SUSPENSION LABOR OPERATIONS COMPONENTS. *EH

    Repair Information for NHTSA #10012182

    • Date Reported no date provided
    • NHTSA Reference #10011819
    • TSB Reference #3263

    Description: FRONT SUSPENSION NOISE ON TURNS. *EH

    Repair Information for NHTSA #10011819

    • Date Reported no date provided
    • NHTSA Reference #10011819
    • TSB Reference #3263

    Description: FRONT SUSPENSION NOISE ON TURNS. *EH

    Repair Information for NHTSA #10011819

SERVICE BRAKES, HYDRAULIC

    • Date Reported SEPTEMBER 01 2005
    • NHTSA Reference #10018156
    • TSB Reference #709

    Description: CAR ISSUES - FIX IT RIGHT THE FIRST TIME (NEW ISSUES IN BOLD). TO INCLUDE 2006 AND 2007 MODELS. GM. TECH LINK. *TT

    Repair Information for NHTSA #10018156

SERVICE BRAKES, AIR:ANTILOCK:WHEEL SPEED SENSOR

    • Date Reported APRIL 15 2004
    • NHTSA Reference #10009220
    • TSB Reference #04152004

    Description: VEHICLES MAY SET ANYONE OR A COMBINATION OF FRONT-WHEEL SPEED SENSOR ANTI-LOCK BRAKE SYSTEM CODES AS INTERMITTENT OR HARD FAILURES. GM VOICEMAIL EXPRESS. *TT

    Repair Information for NHTSA #10009220

    • Date Reported JANUARY 01 2004
    • NHTSA Reference #10007816
    • TSB Reference #00966

    Description: ANTI-LOCK BRAKING SYSTEM (ABS) FRONT WHEEL SPEED CODES - JUMPER HARNESS. *TT

    Repair Information for NHTSA #10007816

    • Date Reported no date provided
    • NHTSA Reference #10014875
    • TSB Reference #3477

    Description: TECH 2 DISPLAYS ASTERISK FOR THE LEFT FRONT WHEEL SPEED SENSOR. *TT

    Repair Information for NHTSA #10014875

    • Date Reported no date provided
    • NHTSA Reference #10014875
    • TSB Reference #3477

    Description: TECH 2 DISPLAYS ASTERISK FOR THE LEFT FRONT WHEEL SPEED SENSOR. *TT

    Repair Information for NHTSA #10014875

ENGINE AND ENGINE COOLING

    • Date Reported AUGUST 01 2005
    • NHTSA Reference #10013473
    • TSB Reference #050601003A

    Description: HIGHER THAN EXPECTED OIL CONSUMPTION BLUE SMOKE ON ACCELERATION. *EH

    Repair Information for NHTSA #10013473

    • Date Reported JANUARY 01 2005
    • NHTSA Reference #10013471
    • TSB Reference #050601002

    Description: ENGINE FAILURE DUE TO WATER INGESTION HYDRO LOCK. *EH

    Repair Information for NHTSA #10013471

    • Date Reported JULY 01 2004
    • NHTSA Reference #10012103
    • TSB Reference #030601018

    Description: NEW CYLINDER BORE LINER REPLACEMENT PROCEDURE. THIS SERVICE BULLETIN REPLACES 030601018A. *EH

    Repair Information for NHTSA #10012103

    • Date Reported no date provided
    • NHTSA Reference #10017198
    • TSB Reference #3323

    Description: HIGHER THAN EXPECTED OIL CONSUMPTION BLUE SMOKE ON ACCELERATION. TO INCLUDE 2005 OLDSMOBILE ALERO. *TT

    Repair Information for NHTSA #10017198

ENGINE AND ENGINE COOLING:ENGINE

    • Date Reported MARCH 01 2011
    • NHTSA Reference #10038510
    • TSB Reference #PIP-4495C

    Description: GM: THERE MAY BE NOISE COMING FROM THE CYLINDER HEAD, BECAUSE OF LOW OIL PRESSURE WHICH IS CAUSED BY DEBRIS. *RM

    Repair Information for NHTSA #10038510

    • Date Reported MAY 01 2005
    • NHTSA Reference #10017407
    • TSB Reference #050604026

    Description: VEHICLE HESITATES, NO START, LACK OF POWER, LOW FUEL PRESSURE. *TT

    Repair Information for NHTSA #10017407

    • Date Reported no date provided
    • NHTSA Reference #10019208
    • TSB Reference #1749019

    Description: INFORMATION ON TRANSFERRING ORIGINAL FUEL RAIL TO GOODWRENCH ENGINE. *AK

    Repair Information for NHTSA #10019208

    • Date Reported no date provided
    • NHTSA Reference #10013526
    • TSB Reference #3269

    Description: SERVICE ENGINE SOON (SES) LIGHT, MISFIRE AND VALVETRAIN TICK. *TT

    Repair Information for NHTSA #10013526

    • Date Reported no date provided
    • NHTSA Reference #10016822
    • TSB Reference #3404

    Description: MACHINING DEBRIS ON THE OIL FILTER ELEMENT. *SC

    Repair Information for NHTSA #10016822

    • Date Reported no date provided
    • NHTSA Reference #10020923
    • TSB Reference #3859

    Description: LOW OIL PRESSURE - INSPECT OIL FILTER FOR DAMAGE. *KB UPDATED 10/18/07. *NJ

    Repair Information for NHTSA #10020923

    • Date Reported no date provided
    • NHTSA Reference #10017219
    • TSB Reference #3269B

    Description: TICK NOISE AND MISFIRE DUE TO BROKEN VALVE SPRINGS. *TT

    Repair Information for NHTSA #10017219

    • Date Reported no date provided
    • NHTSA Reference #10017032
    • TSB Reference #3433

    Description: SERVICE ENGINE SOON (SES) LIGHT AND SEVERE ENGINE MISFIRE ON CYLINDERS 1 AND 4 OR CYLINDERS 2 AND 3. *TT UPDATED 08-15-07. *KB

    Repair Information for NHTSA #10017032

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS

    • Date Reported JANUARY 01 2004
    • NHTSA Reference #10008759
    • TSB Reference #3030

    Description: TICK OR TIMING CHAIN NOISE FROM TIMING CHAIN. ALSO TO INCLUDE 2005 OLDSMOBILE ALERO. *TT

    Repair Information for NHTSA #10008759

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL

    • Date Reported no date provided
    • NHTSA Reference #10019240
    • TSB Reference #3670

    Description: INFORMATION ON TRANSFERRING ORIGINAL FUEL RAIL TO GOODWRENCH ENGINE. *AK

    Repair Information for NHTSA #10019240

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS

    • Date Reported SEPTEMBER 01 2005
    • NHTSA Reference #10018156
    • TSB Reference #709

    Description: CAR ISSUES - FIX IT RIGHT THE FIRST TIME (NEW ISSUES IN BOLD). TO INCLUDE 2006 AND 2007 MODELS. GM. TECH LINK. *TT

    Repair Information for NHTSA #10018156

FUEL SYSTEM, OTHER

POWER TRAIN

POWER TRAIN:AUTOMATIC TRANSMISSION

    • Date Reported OCTOBER 01 2007
    • NHTSA Reference #10023942
    • TSB Reference #070730025

    Description: INFORMATION ON 4T40-E (MN4) AND 4T45-E (MN5) FRONT WHEEL DRIVE AUTOMATIC TRANSMISSION VALVE BODY RECONDITIONING, DTC P0741, P0742, P0751, P0752, P0756, P0757, P1811, HARSH SHIFTS, SLIPS, NO DRIVE, NO REVERSE. *NJ

    Repair Information for NHTSA #10023942

    • Date Reported JULY 01 2004
    • NHTSA Reference #10012102
    • TSB Reference #030729005

    Description: CLUNK NOISE FROM FRONT END DURING LOW SPEED TURNS OR MANEUVERS. THIS SERVICE BULLETIN REPLACES 030729005A. *EH

    Repair Information for NHTSA #10012102

    • Date Reported JULY 01 2004
    • NHTSA Reference #10012102
    • TSB Reference #030729005

    Description: CLUNK NOISE FROM FRONT END DURING LOW SPEED TURNS OR MANEUVERS. THIS SERVICE BULLETIN REPLACES 030729005A. *EH

    Repair Information for NHTSA #10012102

    • Date Reported no date provided
    • NHTSA Reference #10019228
    • TSB Reference #3669

    Description: M86/M94 TRANSMISSION INFORMATION TO DISASSEMBLE THIRD FOURTH AND FIFTH GEAR. *AK

    Repair Information for NHTSA #10019228

    • Date Reported no date provided
    • NHTSA Reference #10017096
    • TSB Reference #3253

    Description: VEHICLE WILL NOT MOVE IN EITHER DIRECTION. TRANSMISSION MAY SHOW OVER FULL. P90 4T40E 4T45E NO MOVEMENT DRIVE OR REVERSE. CONVERTER MAY BE EMPTY OF FLUID. *TT

    Repair Information for NHTSA #10017096

POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM)

    • Date Reported APRIL 01 2005
    • NHTSA Reference #10017551
    • TSB Reference #05539

    Description: PRODUCT EMISSION RECALL TO REPLACE THE POWERTRAIN/ENGINE CONTROL MODULE (PCM/ECM). THE POWERTRAIN/ENGINE CONTROL MODULE (PCM/ECM) MAY HAVE BEEN MANUFACTURED WITH DAMAGED INTERNAL IC CHIPS, WHICH MAY AFFECT THE FUEL PUMP CONTROL AND EGR OUT

    Repair Information for NHTSA #10017551

ELECTRICAL SYSTEM

    • Date Reported NOVEMBER 01 2008
    • NHTSA Reference #10027804
    • TSB Reference #08089-B

    Description: GENERAL MOTORS CORP: SPECIAL COVERAGE ADJUSTMENT; ANALOG ONSTAR DEACTIVATION. *PE UPDATED 2/17/09. *PE

    Repair Information for NHTSA #10027804

    • Date Reported AUGUST 20 2004
    • NHTSA Reference #10013058
    • TSB Reference #08202004

    Description: SIR LIGHT ON, DIAGNOSTIC TROUBLE CODE B0036. *TT

    Repair Information for NHTSA #10013058

    • Date Reported JANUARY 01 2004
    • NHTSA Reference #10009602
    • TSB Reference #3056

    Description: SIR LIGHT ON AND A DIAGNOSTIC TROUBLE CODE B0036. *TT

    Repair Information for NHTSA #10009602

ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

    • Date Reported no date provided
    • NHTSA Reference #10018915
    • TSB Reference #3648

    Description: HESITATION ON ACCELERATION AFTER INTERNAL ENGINE REPAIRS - CHECK INJECTOR HARNESS ORIENTATION. *TT

    Repair Information for NHTSA #10018915

ELECTRICAL SYSTEM: SOFTWARE

    • Date Reported NOVEMBER 01 2008
    • NHTSA Reference #10027804
    • TSB Reference #08089-B

    Description: GENERAL MOTORS CORP: SPECIAL COVERAGE ADJUSTMENT; ANALOG ONSTAR DEACTIVATION. *PE UPDATED 2/17/09. *PE

    Repair Information for NHTSA #10027804

VISIBILITY

    • Date Reported SEPTEMBER 01 2005
    • NHTSA Reference #10018156
    • TSB Reference #709

    Description: CAR ISSUES - FIX IT RIGHT THE FIRST TIME (NEW ISSUES IN BOLD). TO INCLUDE 2006 AND 2007 MODELS. GM. TECH LINK. *TT

    Repair Information for NHTSA #10018156

VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR

    • Date Reported MARCH 01 2005
    • NHTSA Reference #10004338
    • TSB Reference #030864009A

    Description: LEFT OUTSIDE BREAKAWAY MIRROR INOPERATIVE. *TT UPDATE. *TT

    Repair Information for NHTSA #10004338

VISIBILITY:DEFROSTER/DEFOGGER SYSTEM:WINDSHIELD:BLOWER

    • Date Reported SEPTEMBER 01 2005
    • NHTSA Reference #10018156
    • TSB Reference #709

    Description: CAR ISSUES - FIX IT RIGHT THE FIRST TIME (NEW ISSUES IN BOLD). TO INCLUDE 2006 AND 2007 MODELS. GM. TECH LINK. *TT

    Repair Information for NHTSA #10018156

SEAT BELTS:FRONT:WEBBING

    • Date Reported OCTOBER 01 2010
    • NHTSA Reference #10037184
    • TSB Reference #05-09-40-002E

    Description: GM: SERVICE BULLETIN EXPLAINING WHEN THE SAFETY BELTS ARE SUPPOSED TO LOCK. *RM

    Repair Information for NHTSA #10037184

SEAT BELTS:FRONT:RETRACTOR

    • Date Reported OCTOBER 01 2010
    • NHTSA Reference #10037184
    • TSB Reference #05-09-40-002E

    Description: GM: SERVICE BULLETIN EXPLAINING WHEN THE SAFETY BELTS ARE SUPPOSED TO LOCK. *RM

    Repair Information for NHTSA #10037184

STRUCTURE:BODY

STRUCTURE:BODY:DOOR

VEHICLE SPEED CONTROL

    • Date Reported no date provided
    • NHTSA Reference #10016520
    • TSB Reference #3510

    Description: SUPPLEMENT TO 05-06-01-003A - WRONG THROTTLE GASKET PART NUMBER. *TT

    Repair Information for NHTSA #10016520

VEHICLE SPEED CONTROL:CRUISE CONTROL

    • Date Reported no date provided
    • NHTSA Reference #10016717
    • TSB Reference #3481

    Description: CRUISE CONTROL SHUTS OFF WHEN THE HAZARDS ARE SWITCHED ON. *TT

    Repair Information for NHTSA #10016717

EQUIPMENT

    • Date Reported SEPTEMBER 01 2005
    • NHTSA Reference #10015018
    • TSB Reference #050846006A

    Description: INFORMATION ON UPGRADING CERTAIN ONSTAR GENERATION 5 ANALOG/DIGITAL-READY SYSTEMS TO ONSTAR GENERATION 6 DUAL-MODE (ANALOG/DIGITAL). *TT

    Repair Information for NHTSA #10015018

EQUIPMENT:ELECTRICAL

    • Date Reported JUNE 01 2008
    • NHTSA Reference #10026586
    • TSB Reference #08-089

    Description: BUICK\CADILLAC\CHEVROLET\GMC\HUMMER\OLDSMOBILE\PONTIAC\SAAB\SATURN SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. SPECIAL COVERAGE ADJUSTMENT-ANALOG ONSTAR DEACTIVATION. FCC RULED IN 2002 WIRELESS CARRIERS WOULD NO LONGER R

    Repair Information for NHTSA #10026586

EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)

    • Date Reported NOVEMBER 01 2008
    • NHTSA Reference #10027804
    • TSB Reference #08089-B

    Description: GENERAL MOTORS CORP: SPECIAL COVERAGE ADJUSTMENT; ANALOG ONSTAR DEACTIVATION. *PE UPDATED 2/17/09. *PE

    Repair Information for NHTSA #10027804

    • Date Reported JANUARY 01 2004
    • NHTSA Reference #10010109
    • TSB Reference #3120

    Description: ONSTAR CENTER UNABLE TO PERFORM REMOTE DIAGNOSTIC. (2004-2005 CHEVROLET YUKON, 2005 CHEVROLET TRAILBLAZER, 2002, 2003, 2005 BUICK RAINIER, 2005 CHEVROLET EXPRESS VAN, AND 2005 CADILLAC SEVILLE) *SC

    Repair Information for NHTSA #10010109

UNKNOWN OR OTHER

Pontiac Contact Information

Phone:
US: 1-800-762-2737
Canada: 1-800-263-3777
Web:
Pontiac Help Center
Mail:
From inside the U.S:
Pontiac Customer Assistance Center
P.O. Box 33172
Detroit, MI 48232-5172

From inside Canada:
GM of Canada
1908 Colone Sam
Oshawa, Ontario
L1H 8P7, Canada
Mail Code 163-005

Advertisements

Have Your Voice Heard

Add Your Complaint

Join thousands of frustrated car owners who have voiced their opinion and notified other consumers of issues at CarComplaints.com.